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Brand: Musef™

SERVO MOTOR-20KG

SKU: N/A

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Original price was: ₹1,699.00.Current price is: ₹1,450.00.15% OFF

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Description

💪 20KG High-Torque Servo Motor – Heavy-Duty Digital Metal Gear Servo for Industrial Applications

The 20KG High-Torque Digital Servo Motor is a professional-grade powerhouse featuring robust metal gears and massive torque output. Delivering an impressive 20kg·cm of torque with digital precision control, this servo is designed for the most demanding applications requiring exceptional power such as industrial robot arms, large RC vehicles, heavy automation systems, and professional motion control. With its full metal gear train, double ball bearings, and advanced digital circuitry, the 20KG servo represents the pinnacle of affordable high-torque servo technology.

✨ Key Highlights
  • 💪 Massive Torque Output – 20kg·cm @ 6V (25kg·cm @ 7.4V) – Nearly 2x MG995!
  • 🎯 Digital Servo Technology – Superior precision, faster response, better holding power
  • ⚙️ Full Metal Gears – Hardened steel/brass gears for extreme durability
  • 📐 Standard Size – Industry-standard form factor: 40.7mm x 19.7mm x 42.9mm
  • 🔄 180° Rotation – Precise angular positioning from 0° to 180°
  • Wide Voltage Range – 4.8V – 7.4V DC operation
  • 🏭 Industrial Grade – Built for continuous heavy-duty operation
  • 🔩 Dual Ball Bearing – Smooth operation under extreme loads
  • High-Current Motor – Stall current up to 3.5A (extreme power)
  • 🌐 Professional Performance – Used in industrial automation and professional robotics
📊 Technical Specifications
Specification Details
🏷️ Model Number DS3218 / MG996R 20KG / DS3235 (various brands)
🔧 Servo Type Digital High-Torque Metal Gear Servo
📏 Size Category Standard Size Servo
🎯 Control Type Digital (precision control circuitry)
Operating Voltage 4.8V – 7.4V DC (wide range)
🔋 Recommended Voltage 6V DC (standard) / 7.4V DC (maximum performance)
💡 No-Load Current ~700mA @ 6V / ~850mA @ 7.4V
⚙️ Stall Current (Max) ~2800mA @ 6V / ~3500mA @ 7.4V
💪 Torque @ 4.8V 17kg·cm (236oz·in)
💪 Torque @ 6V 20kg·cm (278oz·in)
💪 Torque @ 7.4V 25kg·cm (347oz·in) – LiPo battery voltage
🔄 Rotation Range 0° to 180° (approximately)
⏱️ Speed @ 4.8V 0.16 sec/60° (no load)
⏱️ Speed @ 6V 0.14 sec/60° (no load)
⏱️ Speed @ 7.4V 0.11 sec/60° (no load) – Very fast!
🎯 Dead-Band Width <0.5µs (digital precision)
📡 Control Signal PWM (Pulse Width Modulation) – Digital processing
🔊 PWM Frequency 50Hz (20ms period) – Standard
📏 Pulse Width Range 1ms (0°) to 2ms (180°), 1.5ms (90° center)
🎯 Neutral Position 1.5ms pulse width (90°)
🔌 Connector Type Standard 3-pin servo connector (female, JR/Futaba compatible)
📏 Wire Length ~300mm (30cm)
⚙️ Gear Type Full metal gears (Hardened steel/Brass alloy)
🏗️ Gear Ratio Very high reduction for maximum torque
🔩 Bearing Type Dual ball bearing (output shaft)
🔩 Output Shaft Standard 25T spline (25-tooth)
🌡️ Operating Temperature -10°C to +60°C
📐 Dimensions (L x W x H) 40.7mm x 19.7mm x 42.9mm (including mounting tabs)
⚖️ Weight ~60g (2.12oz)
🔧 Mounting Pattern Standard servo mounting (48mm hole spacing)
🔩 Mounting Screw Size M3 screws (standard servo mounting)
📦 Case Material High-impact ABS plastic (reinforced)
🔌 Wire Color & Pin Configuration
Wire Color Function Connection
Brown (or Black) Ground (GND) Connect to power supply ground / Controller GND
Red Power (VCC) Connect to +6V or +7.4V (4.8V-7.4V) power supply
Orange (or Yellow/White) Control Signal (PWM) Connect to PWM pin (Arduino, servo controller)
📏 PWM Pulse Width to Angle Mapping
Angle Position Pulse Width Duty Cycle @ 50Hz
0° (Minimum) 1.0ms (1000µs) ~5%
45° 1.25ms (1250µs) ~6.25%
90° (Center) 1.5ms (1500µs) ~7.5%
135° 1.75ms (1750µs) ~8.75%
180° (Maximum) 2.0ms (2000µs) ~10%
🎯 Perfect For
Application Description
🤖 Industrial Robot Arms Heavy-duty robotic arms, payload 2-4kg, professional automation
🚗 Large RC Vehicles Monster trucks, rock crawlers, competition vehicles, heavy steering
Large RC Boats Sailboat rudders, tugboat controls, large vessel steering
✈️ Professional RC Aircraft Large-scale aircraft, aerobatic planes, heavy control surfaces
🏗️ Construction Equipment Scale excavators, cranes, loaders, heavy machinery models
🎭 Professional Animatronics Theme parks, movie props, museum exhibits, large-scale animations
🚪 Industrial Automation Heavy gates, industrial doors, commercial access control
🎬 Professional Motion Control Camera rigs, studio equipment, precision positioning systems
🔬 Laboratory Automation Heavy test equipment, sample handling, precision machinery
📡 Heavy-Duty Antenna Systems Large antenna rotators, satellite dishes, radar systems
🏭 Factory Automation Industrial pick-and-place, heavy sorting, conveyor systems
🎪 Stage Equipment Theater automation, stage lifts, moving scenery, lighting rigs
📦 Package Contents
  • ✅ 1x 20KG High-Torque Digital Metal Gear Servo Motor
  • ✅ 4x Heavy-Duty Servo Horns (various shapes: single arm, cross, double arm, star)
  • ✅ 8x Mounting Screws (4x M3 for case, 4x for servo horns)
  • ✅ 4x Rubber Grommets (vibration dampening)
  • ✅ 4x Brass Eyelets (for grommet installation)
  • ✅ 30cm 3-wire cable with connector
  • ⚠️ CRITICAL: High-current power supply REQUIRED (5A minimum @ 6V)
  • ⚠️ CRITICAL: NEVER power from Arduino – use dedicated industrial PSU
  • ⚠️ Note: Servo extension cables sold separately
💻 Arduino Code Examples
Basic Heavy-Duty Servo Control
Code Snippet

#include <Servo.h>

Servo powerServo; // Create servo object

void setup() {
  powerServo.attach(9); // Attach to pin 9
  Serial.begin(9600);
  Serial.println("20KG High-Torque Servo Test");
  
  // Move to center position slowly
  powerServo.write(90);
  delay(2000); // Give time to reach position
}

void loop() {
  // Very slow, controlled movement for heavy loads
  Serial.println("Moving to 0° (very slow)");
  for (int angle = 90; angle >= 0; angle -= 1) {
    powerServo.write(angle);
    delay(50); // Very slow to reduce mechanical stress
  }
  
  delay(1500); // Hold position
  
  Serial.println("Moving to 180° (very slow)");
  for (int angle = 0; angle <= 180; angle += 1) {
    powerServo.write(angle);
    delay(50);
  }
  
  delay(1500);
  
  // Return to center
  Serial.println("Returning to 90°");
  powerServo.write(90);
  delay(3000);
}

Industrial Robot Arm (Heavy Payload)
Code Snippet

#include <Servo.h>

// Define servos for heavy-duty 4-DOF robot arm
Servo base; // 20KG - Base rotation (heaviest load)
Servo shoulder; // 20KG - Shoulder joint (heavy load)
Servo elbow; // MG995 - Elbow joint (medium load)
Servo gripper; // MG996R - Gripper (light load)

// Define positions for 3kg payload
struct Position {
  int baseAngle;
  int shoulderAngle;
  int elbowAngle;
  int gripperAngle;
};

Position homePos = {90, 90, 90, 30}; // Home
Position pickPos = {45, 50, 130, 30}; // Pick
Position liftPos = {45, 80, 100, 90}; // Lift
Position placePos = {135, 80, 100, 90}; // Place

void setup() {
  base.attach(3);
  shoulder.attach(5);
  elbow.attach(6);
  gripper.attach(9);
  
  Serial.begin(9600);
  Serial.println("Heavy-Duty Robot Arm Initialized");
  
  // Move to home position
  moveToPosition(homePos, 3000); // 3 second movement
  delay(2000);
}

void moveToPosition(Position target, int duration) {
  int currBase = base.read();
  int currShoulder = shoulder.read();
  int currElbow = elbow.read();
  int currGripper = gripper.read();
  
  // Calculate steps
  int maxSteps = max({
    abs(target.baseAngle - currBase),
    abs(target.shoulderAngle - currShoulder),
    abs(target.elbowAngle - currElbow),
    abs(target.gripperAngle - currGripper)
  });
  
  int delayPerStep = duration / maxSteps;
  
  // Smooth coordinated movement
  for (int step = 0; step <= maxSteps; step++) {
    base.write(map(step, 0, maxSteps, currBase, target.baseAngle));
    shoulder.write(map(step, 0, maxSteps, currShoulder, target.shoulderAngle));
    elbow.write(map(step, 0, maxSteps, currElbow, target.elbowAngle));
    gripper.write(map(step, 0, maxSteps, currGripper, target.gripperAngle));
    delay(delayPerStep);
  }
}

void loop() {
  // Pick and place heavy object sequence
  Serial.println("Moving to pick position...");
  moveToPosition(pickPos, 3000);
  delay(500);
  
  // Close gripper slowly
  Serial.println("Closing gripper...");
  for (int a = 30; a <= 90; a += 2) {
    gripper.write(a);
    delay(20);
  }
  delay(500);
  
  // Lift slowly
  Serial.println("Lifting...");
  moveToPosition(liftPos, 2000);
  delay(500);
  
  // Move to place
  Serial.println("Moving to place position...");
  moveToPosition(placePos, 3000);
  delay(500);
  
  // Release
  Serial.println("Releasing...");
  gripper.write(30);
  delay(1000);
  
  // Return home
  Serial.println("Returning home...");
  moveToPosition(homePos, 3000);
  delay(3000);
}

Current & Temperature Monitoring
Code Snippet

#include <Servo.h>

Servo powerServo;
const int CURRENT_SENSE = A0; // ACS712 30A sensor
const int TEMP_SENSE = A1; // LM35 temperature sensor
const float CURRENT_LIMIT = 3.0; // 3A warning threshold
const float TEMP_LIMIT = 55.0; // 55°C temperature limit

void setup() {
  powerServo.attach(9);
  Serial.begin(9600);
  powerServo.write(90);
}

float readCurrent() {
  int raw = analogRead(CURRENT_SENSE);
  float voltage = raw * (5.0 / 1023.0);
  // For ACS712-30A: 66mV/A
  float current = abs((voltage - 2.5) / 0.066);
  return current;
}

float readTemperature() {
  int raw = analogRead(TEMP_SENSE);
  // LM35: 10mV/°C
  float temp = (raw * 5.0 / 1023.0) * 100.0;
  return temp;
}

void loop() {
  float current = readCurrent();
  float temperature = readTemperature();
  
  Serial.print("Current: ");
  Serial.print(current);
  Serial.print("A | Temp: ");
  Serial.print(temperature);
  Serial.println("°C");
  
  // Safety checks
  if (current > CURRENT_LIMIT) {
    Serial.println("⚠️ CRITICAL: Overcurrent!");
    powerServo.detach();
    delay(5000); // Cooldown
    powerServo.attach(9);
  }
  
  if (temperature > TEMP_LIMIT) {
    Serial.println("⚠️ CRITICAL: Overheating!");
    powerServo.detach();
    delay(10000); // Extended cooldown
    powerServo.attach(9);
  }
  
  // Normal operation
  powerServo.write(0);
  delay(2000);
  powerServo.write(180);
  delay(2000);
}

✅ Advantages of 20KG Servo
Feature Benefit
💪 Extreme Torque 20kg·cm @ 6V / 25kg·cm @ 7.4V – Nearly 2x MG995!
🎯 Digital Precision Dead-band <0.5µs - Superior accuracy and holding power
⚙️ Hardened Metal Gears Steel/brass gears handle extreme loads without failure
Fast Response 0.11s/60° @ 7.4V – Significantly faster than analog servos
📐 Standard Footprint Drop-in replacement for other standard servos
🔩 Dual Ball Bearing Handles extreme radial and axial loads smoothly
🏭 Industrial Quality Built for 24/7 operation in demanding environments
7.4V LiPo Compatible Direct connection to 2S LiPo batteries for maximum performance
🌐 Professional Grade Used in commercial and industrial applications
💰 Affordable Power Exceptional torque-to-price ratio for this class
⚠️ CRITICAL Usage Notes & Safety Warnings
  • CRITICAL: Industrial PSU required – 5A minimum @ 6V, 7A recommended for safety
  • 🔌 NEVER power from Arduino/USB – 3.5A stall current will cause catastrophic damage
  • 🔥 Significant heat generation – Active cooling recommended for continuous operation
  • 💪 Respect torque limits – 25kg·cm @ 7.4V maximum, avoid overloading
  • ⚙️ Very slow movements essential – Fast movements with heavy loads cause gear damage
  • 🌡️ Thermal monitoring required – Implement temperature sensor for protection
  • ⚖️ Heavy loads = high inertia – Allow time for servo to reach position
  • 🔋 7.4V for maximum performance – But shortens lifespan, use 6V for longevity
  • 📏 CRITICAL: Large capacitor bank – 4700µF-10000µF minimum across power rails
  • 🔌 Heavy-duty wiring essential – 16 AWG minimum, 14 AWG recommended for power
  • 🛡️ Mechanical overload protection – Use limit switches to prevent stalling
  • Current limiting recommended – Add 4A fuse or electronic current limiter
🔋 Power Supply Requirements (CRITICAL)
Number of Servos Voltage Minimum Current Recommended PSU
1 Servo 6V 5A 7A @ 6V regulated PSU
2 Servos 6V 8A 12A @ 6V switching PSU
3-4 Servos 6V 15A 20A @ 6V industrial PSU
5+ Servos 6V 25A+ 30A+ @ 6V or multiple PSUs
LiPo Power (7.4V) 7.4V +20% current 2S LiPo 5000mAh+ with high C-rating (30C+)
⚠️ CRITICAL: Each 20KG servo draws up to 3.5A @ 7.4V stall – size PSU for worst case!
⚡ WARNING: Inadequate PSU will cause brownouts, servo damage, and system failure!
🔍 Troubleshooting Guide
Problem Possible Cause Solution
Servo Doesn’t Move Insufficient power or massive overload ✅ Use 7A+ PSU @ 6V, check for mechanical binding, reduce load
Severe Jittering/Shaking Massive voltage drop from inadequate PSU ✅ Upgrade to industrial PSU (10A+), add 10000µF capacitor
System Resets/Crashes Attempting to power from Arduino/USB ✅ CRITICAL: Use separate high-current PSU immediately!
Servo Extremely Hot Continuous stalling or extreme overload ✅ Add active cooling (fan), reduce load, implement duty cycle
Gear Grinding/Clicking Gear damage from shock or overload ✅ Inspect gears, replace servo if damaged, reduce shock loads
Slow/Weak Response Low voltage or depleted battery ✅ Ensure 6V minimum, check PSU under load, verify wire gauge
Won’t Hold Position Extreme overload beyond rating ✅ Reduce load to within 20kg·cm @ 6V rating
Erratic Movement EMI from high current or poor grounding ✅ Use shielded signal wire, ferrite beads, separate power/signal
💡 Pro Tips for 20KG Servo Usage
  • 🔋 6V for longevity, 7.4V for power – Choose based on application needs
  • 📏 Massive capacitor bank essential – 10000µF minimum, larger is better
  • ⚙️ Extended break-in – Run through full range 100+ times before heavy loads
  • 🔧 Implement acceleration ramping – Gradual speed changes critical for heavy loads
  • 💾 Current monitoring mandatory – ACS712 30A sensor for protection
  • ⏱️ Aggressive duty cycle – 30 sec ON, 30 sec OFF for continuous heavy operation
  • 🛡️ Active cooling system – Small fan directed at servo for thermal management
  • 🔄 Regular maintenance critical – Light lubrication monthly under heavy use
  • 📊 Load calculations essential – Account for inertia, acceleration, arm length
  • 🌡️ Temperature shutdown – LM35 sensor with 60°C cutoff mandatory
  • 🔌 Wire gauge critical – 14-16 AWG for power, keep runs under 50cm
  • 🎯 Individual servo calibration – May need ±15° adjustment per servo
🆚 Servo Torque Comparison
Feature MG90S MG995 SG996R 20KG Servo
Torque @ 6V 2.5kg·cm 11kg·cm 10kg·cm 20kg·cm (2x!)
Control Type Analog Analog Analog Digital
Size Micro Standard Standard Standard
Weight 13.4g 55g 55g 60g
Stall Current 900mA 2500mA 2200mA 3500mA (max!)
Speed @ 6V 0.09s/60° 0.17s/60° 0.17s/60° 0.14s/60°
Precision ⭐⭐⭐ ⭐⭐⭐ ⭐⭐⭐ ⭐⭐⭐⭐⭐
Price 💰💰 💰💰💰 💰💰💰 💰💰💰💰
Best For Light loads Heavy duty Medium-heavy Extreme loads
🎓 Example Extreme-Duty Projects
Project Why 20KG Servo? Servos Needed
Industrial Robot Arm (3-4kg payload) Massive torque for heavy lifting 3-5x 20KG
Professional RC Monster Truck Handles extreme impact, large tires 1-2x 20KG
Large RC Sailboat (6ft+) Massive water resistance on rudder 1-2x 20KG
Industrial Gate Automation Heavy commercial gate weight 2x 20KG
Professional Camera Crane Broadcast camera weight (5kg+) 2-3x 20KG
Heavy Construction Model (1:10) Multiple heavy joints, realistic loads 6-10x 20KG
🔧 Advanced Torque Calculation
Load Weight Arm Length Required Torque 20KG @ 6V 20KG @ 7.4V
1kg 15cm 15kg·cm ✅ 75% load ✅ 60% load
2kg 8cm 16kg·cm ✅ 80% load ✅ 64% load
1.5kg 12cm 18kg·cm ✅ 90% load ✅ 72% load
2kg 10cm 20kg·cm ✅ 100% load (max) ✅ 80% load
2.5kg 10cm 25kg·cm ❌ Exceeds rating ✅ 100% load (max)
3kg 10cm 30kg·cm ❌ Exceeds rating ❌ Exceeds rating
Formula: Torque (kg·cm) = Weight (kg) × Arm Length (cm) × Safety Factor (1.2-1.5 recommended)
🛡️ Warranty & Support

✅ Professional-grade 20KG high-torque digital metal gear servo
✅ Massive 20kg·cm torque @ 6V (25kg·cm @ 7.4V)
✅ Digital control circuitry with <0.5µs dead-band precision
✅ Hardened steel/brass full metal gear train
✅ Dual ball bearing output shaft for extreme loads
✅ Standard size form factor (40.7×19.7×42.9mm)
✅ Wide voltage range: 4.8V-7.4V DC
✅ LiPo battery compatible (2S 7.4V direct connection)
✅ Standard 3-pin servo connector (JR/Futaba compatible)
✅ Complete accessory kit (heavy-duty horns, screws, grommets, eyelets)
✅ Compatible with all servo controllers and Arduino
✅ Industrial-grade construction for 24/7 operation
✅ Pre-tested under load before shipping
✅ Technical documentation and load calculations
✅ Fast replacement for defective units
⚠️ CRITICAL WARNINGS: NEVER power from Arduino, USB, or weak power supply – REQUIRES dedicated industrial-grade PSU with 5A+ capacity @ 6V (7A+ recommended). Stall current reaches 3.5A @ 7.4V – inadequate PSU will cause catastrophic failure. MANDATORY: Add 10000µF capacitor bank across power rails. Servo generates extreme heat under continuous load – active cooling (fan) strongly recommended. For multiple servos, calculate total peak current: servo count × 3.5A. Use heavy-duty wiring: 14-16 AWG minimum for power. Implement current monitoring and thermal shutdown for safety. Operating @ 7.4V increases performance but significantly shortens lifespan – use 6V for longevity. This is an INDUSTRIAL servo – proper power infrastructure is NOT optional. Not waterproof – protect from moisture. Regular maintenance mandatory for extended lifespan under heavy loads.

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